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Unklicky Sexbolt

This is a 6x3 unklicky Z end stop .

SexBolt

Bom

Name Pieces
6x3MM Magnet 2
18 mm M3 screw 1
18 to 22 AWG wire <100 mm does not include wire to the board
Microfit 2 wire Male connector 1
Microfit 2 wire Female connector 1
Microfit 2 wire Male pins 2
Microfit 2 wire Female Pins 2
M3 heatset inserts 3
M3 6 mm screws 2
M4 threaded rod 10mm 1 can use a m4 screw with the head removed
Optional for no bearing version M5 threaded rod 10mm 1 can use a m5 screw with the head removed
M5 bearing sleeve or 695 flanged or unflanged / bearing 1
M5 sexbolt/Chicago screw 12 mm for standard height 20mm for kinematic 1
Optional for no bearing version M6 sexbolt/Chicago screw 12 mm for standard height 20mm for kinematic 1

Printed parts Bearing

Name Pieces
Unklicky_SB_Body.stl 1
Unklicky_SB_pin.stl 1

Printed parts For bearin sleeve

Name Pieces
Unklicky_SBS_Body.stl 1
Unklicky_SBS_bottom.stl 1
Unklicky_SB_pin.stl 1

Printed parts bearing free version

Name Pieces
Unklicky_SB_Body_6mm.stl 1
Unklicky_SB_bottom_6mm.stl 1
Unklicky_SB_pin_6mm.stl 1

Build

Instruction Image
1. Ensure the pin and body slide together very well. Sand or clean up any parts that do not slide well. And that a screw in the pin slot can slide up and down correctly.
2. Insert bottom magnet. For the Bearing version use a large hex wrench to reach the bottom and slot the magnet into place. On the sleeve version it is on the bottom part. SexBolt
3. Use a iron to press the heat set into the end of the pin. Being very careful to stay away from the mag retaining walls. There is a bump added to the model I can feel the heat set when it hits these stops but it possible to push past these stops. So you want a almost hairline amount of heat set showing in the screw slot. Also since we are pressing this through plastic use a pick or file to ensure the bottom of the heat set is clear of plastic to make a good connection. InstructionsInstructions
4. Strip and wrap the wire around the m3 screw with sticking out on the D-cut side of the pin. Instructions
5. Place a magnet on outside of the body of the installed bottom magnet. And use that to insert the pin mag into the pin. This magnet will be pushed not pulled. So it is not critical to be super secure. For that reason the fit is fairly loose and you may need to slide it off the top. This is by design to prevent any swelling in the pin that can cause roughness in the pin sliding. SexBolt
6. Slot the other end of the wire for the pin through the bottom rear hole. ![Instructions] SexBolt
7. Press a heat set in the front of the body. SexBolt
8. Press 2 heat sets in the bottom of the body if using the sleeve version. SexBolt
9. Wrap the second wire around the contact screw. Screw the contact screw into place from the rear. Ensure that the pin is pushed in and aligned correctly. And that the pin is sliding as expected. SexBolt
10. If using the sleeve version use 2 m3X6 mm screws to attach the bottom to the body. SexBolt
11. thread the m4 rod into the end of the pin. SexBolt SexBolt
12. Press the sleeve or bearing firmly into the top of the body. And screw the SexBolt onto the m4 rod. SexBolt SexBolt
13. Crimp the wires from the sex bolt and from the board with the microfit connectors.
14. Screw the sex bolt body to the extrusions using 2 m3 x 8 screws. This does assume that you use the existing end stop hardware. SexBolt

If you run into issues I am available on the voron discord most times. Feel free to ping me in this channel. Help I broke my klicky. Discord name Dustinspeed#6423.

Please feel free to reach out if you have any issues.