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Eric Hexter authored and Eric Hexter committed Nov 30, 2024
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| [9-1 ](#9-1) | Frame Maintenance Task Summary
| [9-2 ](#9-2) | Front Bumper And Towing Brackets Replacement
| [9-3 ](#9-3) | Front Bumper And Towing Brackets Replacement
| [9-4 ](#9-4) | Front Bumper And Towing Brackets Replacement
| [9-5 ](#9-5) | Frame Extension Replacement
| [9-6 ](#9-6) | Tiedown Ring Replacement
| [9-7 ](#9-7) | Radiator Front Mount Bracket Replacement
| [9-8 ](#9-8) | Rear Bumper Brace Replacement
| [9-9 ](#9-9) | Rear Crossmember Brace Replacement
| [9-10](#9-10) | Rear Bumper Replacement
| [9-11](#9-11) | Rear Bumper Inner Mounting Bracket Replacement
| [9-12](#9-12) | Towing Pintle Maintenance
| [9-13](#9-13) | Lifting Shackle Replacement
| [9-14](#9-14) | Receptacle Mounting Bracket Replacement
| [9-15](#9-15) | Transmission Mount Crossmember Replacement
| [9-16](#9-16) | Rear Crossmember Replacement



<a name="chapter-9"></a>

# Chapter 9 Frame Maintenance


<a name="9-1"></a>

## 9-1. Frame Maintenance Task Summary
| Chapter 9 | TASK SUMMARY
|------------|-------------------------------
| TASK | PROCEDURES
| [9-1 ](#9-1) |
| [9-2 ](#9-2) |
| [9-3 ](#9-3) |
| [9-4 ](#9-4) |
| [9-5 ](#9-5) |
| [9-6 ](#9-6) |
| [9-7 ](#9-7) |
| [9-8 ](#9-8) |
| [9-9 ](#9-9) |
| [9-10](#9-10) |
| [9-11](#9-11) |
| [9-12](#9-12) |
| [9-13](#9-13) |
| [9-14](#9-14) |
| [9-15](#9-15) |
| [9-16](#9-16) |
| [9-17](#9-17) |
| [9-18](#9-18) |
| [9-19](#9-19) |
| [9-20](#9-20) |
| [9-21](#9-21) |
| [9-22](#9-22) |
| [9-23](#9-23) |
| [9-24](#9-24) |
| [9-25](#9-25) |
| [9-26](#9-26) |
| [9-27](#9-27) |
| [9-28](#9-28) |
| [9-29](#9-29) |
| [9-30](#9-30) |
| [9-31](#9-31) |
| [9-1 ](#9-1) | Frame Maintenance Task Summary
| [9-2 ](#9-2) | Front Bumper And Towing Brackets Replacement
| [9-3 ](#9-3) | Front Bumper And Towing Brackets Replacement
| [9-4 ](#9-4) | Front Bumper And Towing Brackets Replacement
| [9-5 ](#9-5) | Frame Extension Replacement
| [9-6 ](#9-6) | Tiedown Ring Replacement
| [9-7 ](#9-7) | Radiator Front Mount Bracket Replacement
| [9-8 ](#9-8) | Rear Bumper Brace Replacement
| [9-9 ](#9-9) | Rear Crossmember Brace Replacement
| [9-10](#9-10) | Rear Bumper Replacement
| [9-11](#9-11) | Rear Bumper Inner Mounting Bracket Replacement
| [9-12](#9-12) | Towing Pintle Maintenance
| [9-13](#9-13) | Lifting Shackle Replacement
| [9-14](#9-14) | Receptacle Mounting Bracket Replacement
| [9-15](#9-15) | Transmission Mount Crossmember Replacement
| [9-16](#9-16) | Rear Crossmember Replacement



| Applicable Models | Materials/Parts |
Expand Down Expand Up @@ -73,6 +81,9 @@
| and power steering front support bracket (23). Discard lockwasher (28). | |
| 8. | Remove power steering pump (3), pulley (10), and power steering bracket (14). |


<a name="9-2"></a>

# 9-2. Front Bumper And Towing Brackets Replacement

This task covers:
Expand All @@ -97,6 +108,9 @@ b. Installation Install bumper (1) and two towing brackets (5) on mounting brack

![895_image_0.png](images/895_image_0.png) capscrews (6), washers (4), and locknuts (3). Tighten locknuts (3) to 90 lb-ft (122 N•m).


<a name="9-3"></a>

# 9-3. Front Bumper And Towing Brackets Replacement

This task covers:
Expand Down Expand Up @@ -138,6 +152,9 @@ washers (4), and locknuts (3). Tighten locknuts (3) to 90 lb-ft (122 N•m).

FOLLOW-ON TASK: Install winch (para. 10-107).


<a name="9-4"></a>

# 9-4. Front Bumper And Towing Brackets Replacement

This task covers:
Expand Down Expand Up @@ -177,6 +194,9 @@ washers (4), and locknuts (3). Tighten locknuts (3) to 90 lb-ft (122 N•m).

![898_image_0.png](images/898_image_0.png)


<a name="9-5"></a>

# 9-5. Frame Extension Replacement

This task covers:
Expand Down Expand Up @@ -216,6 +236,9 @@ and locknut (2). Tighten locknuts (2) to 90 lb-ft (122 N•m).
FOLLOW-ON TASKS: - Install hood and hinge (para. 10-5).
- Install front bumper (para. 9-3 or 9-4).


<a name="9-6"></a>

# 9-6. Tiedown Ring Replacement

This task covers:
Expand All @@ -236,6 +259,9 @@ b. Installation Install tiedown ring (1) on mounting bracket (4) with nut (3). T

![901_image_0.png](images/901_image_0.png)


<a name="9-7"></a>

# 9-7. Radiator Front Mount Bracket Replacement

This task covers:
Expand Down Expand Up @@ -271,6 +297,9 @@ a. Removal **b. Installation**
| PAGE PROCEDURES |
|--------------------|


<a name="9-8"></a>

# 9-8. Rear Bumper Brace Replacement

This task covers:
Expand Down Expand Up @@ -322,6 +351,9 @@ b. Installation Install rear crossmember brace (4) on frame rail (1) with washer

FOLLOW-ON TASK: Install towing pintle (para. 9-12).


<a name="9-10"></a>

# 9-10. Rear Bumper Replacement

This task covers:
Expand Down Expand Up @@ -395,6 +427,9 @@ assembled locknuts (9). Tighten assembled locknuts (9) to 8 lb-ft (11 N•m).

FOLLOW-ON TASK: Install towing pintle (para. 9-12).


<a name="9-11"></a>

# 9-11. Rear Bumper Inner Mounting Bracket Replacement

This task covers:
Expand Down Expand Up @@ -483,6 +518,9 @@ Discard cotter pin (3).

plate (5), and safety chain plate (8) from rear crossmember (7).


<a name="9-12"></a>

## 9-12. Towing Pintle Maintenance

Remove cotter pin (4), slotted nut (6), washer (5), and towing pintle (3) from front bumper (1).
Expand Down Expand Up @@ -603,6 +641,9 @@ OPTIONAL

FOLLOW-ON TASKS: Lubricate rear-mounted towing pintle (TM 9-2320-280-10).


<a name="9-13"></a>

# 9-13. Lifting Shackle Replacement

This task covers:
Expand Down Expand Up @@ -634,6 +675,9 @@ b. Installation 1.Install shackle (6) on frame (3) with spring washer (4), capsc

![914_image_0.png](images/914_image_0.png)


<a name="9-14"></a>

# 9-14. Receptacle Mounting Bracket Replacement

This task covers:
Expand Down Expand Up @@ -675,6 +719,9 @@ If bracket was held on to "D" beam with rivets, do step 1. If not, do step 2.

![915_image_0.png](images/915_image_0.png) 2. Install bracket (4) on "D" beam (3) with two washers (7), capscrews (8), and locknuts (2). 3. Install receptacle (1) and cover (5) on bracket (4) with four capscrews (6) and assembled locknuts (9).


<a name="9-15"></a>

# 9-15. Transmission Mount Crossmember Replacement

This task covers:
Expand Down Expand Up @@ -721,6 +768,9 @@ Tighten locknuts (15) to 28 lb-ft (38 N•m).

![917_image_0.png](images/917_image_0.png)


<a name="9-16"></a>

## 9-16. Rear Crossmember Replacement

| This task covers: |
Expand Down

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