fix: work order with multi level, fetch operting cost from sub-assemb…

…ly (backport #38992) (#39028)

fix: work order with multi level, fetch operting cost from sub-assembly (#38992)

(cherry picked from commit 70abedc)

Co-authored-by: rohitwaghchaure <[email protected]>

erpnext/manufacturing/doctype/bom/bom.py

@@ -1486,3 +1486,47 @@ def postprocess(source, doc):
 	)
 
 	return doc
+
+
+def get_op_cost_from_sub_assemblies(bom_no, op_cost=0):
+	# Get operating cost from sub-assemblies
+
+	bom_items = frappe.get_all(
+		"BOM Item", filters={"parent": bom_no, "docstatus": 1}, fields=["bom_no"], order_by="idx asc"
+	)
+
+	for row in bom_items:
+		if not row.bom_no:
+			continue
+
+		if cost := frappe.get_cached_value("BOM", row.bom_no, "operating_cost_per_bom_quantity"):
+			op_cost += flt(cost)
+			get_op_cost_from_sub_assemblies(row.bom_no, op_cost)
+
+	return op_cost
+
+
+def get_scrap_items_from_sub_assemblies(bom_no, company, qty, scrap_items=None):
+	if not scrap_items:
+		scrap_items = {}
+
+	bom_items = frappe.get_all(
+		"BOM Item",
+		filters={"parent": bom_no, "docstatus": 1},
+		fields=["bom_no", "qty"],
+		order_by="idx asc",
+	)
+
+	for row in bom_items:
+		if not row.bom_no:
+			continue
+
+		qty = flt(row.qty) * flt(qty)
+		items = get_bom_items_as_dict(
+			row.bom_no, company, qty=qty, fetch_exploded=0, fetch_scrap_items=1
+		)
+		scrap_items.update(items)
+
+		get_scrap_items_from_sub_assemblies(row.bom_no, company, qty, scrap_items)
+
+	return scrap_items

erpnext/manufacturing/doctype/manufacturing_settings/manufacturing_settings.json

@@ -31,6 +31,7 @@
   "job_card_excess_transfer",
   "other_settings_section",
   "update_bom_costs_automatically",
+  "set_op_cost_and_scrape_from_sub_assemblies",
   "column_break_23",
   "make_serial_no_batch_from_work_order"
  ],
@@ -194,13 +195,20 @@
    "fieldname": "job_card_excess_transfer",
    "fieldtype": "Check",
    "label": "Allow Excess Material Transfer"
+  },
+  {
+   "default": "0",
+   "description": "In the case of 'Use Multi-Level BOM' in a work order, if the user wishes to add sub-assembly costs to Finished Goods items without using a job card as well the scrap items, then this option needs to be enable.",
+   "fieldname": "set_op_cost_and_scrape_from_sub_assemblies",
+   "fieldtype": "Check",
+   "label": "Set Operating Cost / Scrape Items From Sub-assemblies"
   }
  ],
  "icon": "icon-wrench",
  "index_web_pages_for_search": 1,
  "issingle": 1,
  "links": [],
- "modified": "2021-09-13 22:09:09.401559",
+ "modified": "2023-12-28 16:37:44.874096",
  "modified_by": "Administrator",
  "module": "Manufacturing",
  "name": "Manufacturing Settings",
@@ -216,5 +224,6 @@
  ],
  "sort_field": "modified",
  "sort_order": "DESC",
+ "states": [],
  "track_changes": 1
 }

erpnext/manufacturing/doctype/manufacturing_settings/manufacturing_settings.py

@@ -32,6 +32,7 @@ class ManufacturingSettings(Document):
 		mins_between_operations: DF.Int
 		overproduction_percentage_for_sales_order: DF.Percent
 		overproduction_percentage_for_work_order: DF.Percent
+		set_op_cost_and_scrape_from_sub_assemblies: DF.Check
 		update_bom_costs_automatically: DF.Check
 	# end: auto-generated types
 

erpnext/manufacturing/doctype/production_plan/test_production_plan.py

@@ -1602,6 +1602,10 @@ def make_bom(**args):
 		}
 	)
 
+	if args.operating_cost_per_bom_quantity:
+		bom.fg_based_operating_cost = 1
+		bom.operating_cost_per_bom_quantity = args.operating_cost_per_bom_quantity
+
 	for item in args.raw_materials:
 		item_doc = frappe.get_doc("Item", item)
 		bom.append(

erpnext/manufacturing/doctype/work_order/test_work_order.py

@@ -1731,6 +1731,93 @@ def test_job_card_extra_qty(self):
 		job_card2.time_logs = []
 		job_card2.save()
 
+	def test_op_cost_and_scrap_based_on_sub_assemblies(self):
+		# Make Sub Assembly BOM 1
+
+		frappe.db.set_single_value(
+			"Manufacturing Settings", "set_op_cost_and_scrape_from_sub_assemblies", 1
+		)
+
+		items = {
+			"Test Final FG Item": 0,
+			"Test Final SF Item 1": 0,
+			"Test Final SF Item 2": 0,
+			"Test Final RM Item 1": 100,
+			"Test Final RM Item 2": 200,
+			"Test Final Scrap Item 1": 50,
+			"Test Final Scrap Item 2": 60,
+		}
+
+		for item in items:
+			if not frappe.db.exists("Item", item):
+				item_properties = {"is_stock_item": 1, "valuation_rate": items[item]}
+
+				make_item(item_code=item, properties=item_properties),
+
+		prepare_boms_for_sub_assembly_test()
+
+		wo_order = make_wo_order_test_record(
+			production_item="Test Final FG Item",
+			qty=10,
+			use_multi_level_bom=1,
+			skip_transfer=1,
+			from_wip_warehouse=1,
+		)
+
+		se_doc = frappe.get_doc(make_stock_entry(wo_order.name, "Manufacture", 10))
+		se_doc.save()
+
+		self.assertTrue(se_doc.additional_costs)
+		scrap_items = []
+		for item in se_doc.items:
+			if item.is_scrap_item:
+				scrap_items.append(item.item_code)
+
+		self.assertEqual(
+			sorted(scrap_items), sorted(["Test Final Scrap Item 1", "Test Final Scrap Item 2"])
+		)
+		for row in se_doc.additional_costs:
+			self.assertEqual(row.amount, 3000)
+
+		frappe.db.set_single_value(
+			"Manufacturing Settings", "set_op_cost_and_scrape_from_sub_assemblies", 0
+		)
+
+
+def prepare_boms_for_sub_assembly_test():
+	if not frappe.db.exists("BOM", {"item": "Test Final SF Item 1"}):
+		bom = make_bom(
+			item="Test Final SF Item 1",
+			source_warehouse="Stores - _TC",
+			raw_materials=["Test Final RM Item 1"],
+			operating_cost_per_bom_quantity=100,
+			do_not_submit=True,
+		)
+
+		bom.append("scrap_items", {"item_code": "Test Final Scrap Item 1", "qty": 1})
+
+		bom.submit()
+
+	if not frappe.db.exists("BOM", {"item": "Test Final SF Item 2"}):
+		bom = make_bom(
+			item="Test Final SF Item 2",
+			source_warehouse="Stores - _TC",
+			raw_materials=["Test Final RM Item 2"],
+			operating_cost_per_bom_quantity=200,
+			do_not_submit=True,
+		)
+
+		bom.append("scrap_items", {"item_code": "Test Final Scrap Item 2", "qty": 1})
+
+		bom.submit()
+
+	if not frappe.db.exists("BOM", {"item": "Test Final FG Item"}):
+		bom = make_bom(
+			item="Test Final FG Item",
+			source_warehouse="Stores - _TC",
+			raw_materials=["Test Final SF Item 1", "Test Final SF Item 2"],
+		)
+
 
 def prepare_data_for_workstation_type_check():
 	from erpnext.manufacturing.doctype.operation.test_operation import make_operation
@@ -1977,6 +2064,7 @@ def make_wo_order_test_record(**args):
 	wo_order.sales_order = args.sales_order or None
 	wo_order.planned_start_date = args.planned_start_date or now()
 	wo_order.transfer_material_against = args.transfer_material_against or "Work Order"
+	wo_order.from_wip_warehouse = args.from_wip_warehouse or 0
 
 	if args.source_warehouse:
 		for item in wo_order.get("required_items"):

erpnext/stock/doctype/stock_entry/stock_entry.py

@@ -25,7 +25,12 @@
 import erpnext
 from erpnext.accounts.general_ledger import process_gl_map
 from erpnext.controllers.taxes_and_totals import init_landed_taxes_and_totals
-from erpnext.manufacturing.doctype.bom.bom import add_additional_cost, validate_bom_no
+from erpnext.manufacturing.doctype.bom.bom import (
+	add_additional_cost,
+	get_op_cost_from_sub_assemblies,
+	get_scrap_items_from_sub_assemblies,
+	validate_bom_no,
+)
 from erpnext.setup.doctype.brand.brand import get_brand_defaults
 from erpnext.setup.doctype.item_group.item_group import get_item_group_defaults
 from erpnext.stock.doctype.batch.batch import get_batch_qty
@@ -1898,11 +1903,22 @@ def get_bom_raw_materials(self, qty):
 	def get_bom_scrap_material(self, qty):
 		from erpnext.manufacturing.doctype.bom.bom import get_bom_items_as_dict
 
-		# item dict = { item_code: {qty, description, stock_uom} }
-		item_dict = (
-			get_bom_items_as_dict(self.bom_no, self.company, qty=qty, fetch_exploded=0, fetch_scrap_items=1)
-			or {}
-		)
+		if (
+			frappe.db.get_single_value(
+				"Manufacturing Settings", "set_op_cost_and_scrape_from_sub_assemblies"
+			)
+			and self.work_order
+			and frappe.get_cached_value("Work Order", self.work_order, "use_multi_level_bom")
+		):
+			item_dict = get_scrap_items_from_sub_assemblies(self.bom_no, self.company, qty)
+		else:
+			# item dict = { item_code: {qty, description, stock_uom} }
+			item_dict = (
+				get_bom_items_as_dict(
+					self.bom_no, self.company, qty=qty, fetch_exploded=0, fetch_scrap_items=1
+				)
+				or {}
+			)
 
 		for item in item_dict.values():
 			item.from_warehouse = ""
@@ -2653,6 +2669,15 @@ def get_work_order_details(work_order, company):
 def get_operating_cost_per_unit(work_order=None, bom_no=None):
 	operating_cost_per_unit = 0
 	if work_order:
+		if (
+			bom_no
+			and frappe.db.get_single_value(
+				"Manufacturing Settings", "set_op_cost_and_scrape_from_sub_assemblies"
+			)
+			and frappe.get_cached_value("Work Order", work_order, "use_multi_level_bom")
+		):
+			return get_op_cost_from_sub_assemblies(bom_no)
+
 		if not bom_no:
 			bom_no = work_order.bom_no